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MCB & RCBO Rating Calculator | Circuit Protection Selector | TMUK

Circuit Protection Selector

MCB, RCBO & Fuse Rating Calculator to BS 7671

Circuit Load Details
Overcurrent Protection Type
Equation: Ib = P / (U × cos φ). This tool assumes a Power Factor (cos φ) of 1.0 for standard resistive loads. Three-phase calculations apply the √3 multiplier.
Design Current (Ib) 0.00 A Actual Load Demand
Minimum Protective Rating (In) -- Suggested Device Size
Magnetic Trip Settings:

Type B: Trips between 3x and 5x In. Ideal for domestic use.

Requirement: Ib ≤ In ≤ Iz

Ensure your selected cable capacity (Iz) is greater than the -- device selected above.

Selecting the Correct Protective Device (MCB, RCBO, Fuse)

Choosing the correct overcurrent protective device is a fundamental step in electrical design. Under BS 7671, the device must protect the circuit conductors from both overloads and short circuits while preventing nuisance tripping during normal operation.

The Ib ≤ In ≤ Iz Rule

Every electrical designer must satisfy this core equation from Regulation 433.1.1:

  • Ib (Design Current): The actual current demand of the load. The protective device must be larger than this to avoid tripping under normal use.
  • In (Nominal Rating): The rated current of the MCB, RCBO, or Fuse.
  • Iz (Cable Capacity): The current-carrying capacity of the cable after applying correction factors (Ca, Cg, Ci). The cable must be larger than the device to ensure the device trips before the cable melts.

MCB & RCBO Trip Curves (Types B, C, and D)

Standard circuit breakers are classified by their "Instantaneous Trip" characteristics. Selecting the wrong type can lead to breakers "popping" the moment a motor or LED array is turned on:

  • Type B: Designed to trip between 3 and 5 times its rated current. Used for domestic lighting and socket circuits where inrush currents are low.
  • Type C: Trips between 5 and 10 times its rated current. Highly recommended for commercial lighting (LED drivers), small motors, and industrial cooling fans.
  • Type D: Trips between 10 and 20 times its rated current. Used for high-inrush equipment like large industrial transformers, X-ray machines, and heavy-duty motors.

Standard UK Device Ratings

Most manufacturers produce MCBs and RCBOs in standard increments. This tool automatically rounds up your design current to the nearest standard UK rating: 6A, 10A, 16A, 20A, 25A, 32A, 40A, 50A, 63A, 80A, 100A, 125A.

Professional Notice: This TMUK Group Ltd tool is a design aid for determining nominal ratings. It does not account for Zs (Earth Fault Loop Impedance) constraints or voltage drop. A full cable calculation must be performed to ensure the selected device will disconnect within the required times (0.4 s or 5 s) during a fault.