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Free Adiabatic Equation Calculator & CPC Sizer

Adiabatic Equation Calculator & CPC Sizer | TMUK Group Ltd

Adiabatic Equation & CPC Sizer

BS 7671:2018+A4:2026 Compliance Tool

1. Fault Parameters
A
Measured PEFC at the point of installation.
s
Typically 0.4 s (final circuits ≤ 32A) or 5.0 s (distribution).
2. Conductor & Environment

Theoretical Minimum CPC (S)

0.00 mm²

Commercial Specification: 0.0 mm²

Energy Let-Through
Thermal Energy (I²t) 0 A²s
Selected k Factor 115
BS 7671 Formulas
S = √(I²t) / k

The Adiabatic Equation Explained

The adiabatic equation is a fundamental engineering calculation mandated by BS 7671:2018+A4:2026 (Regulation 543.1.3). It proves whether a Circuit Protective Conductor (CPC), earthing conductor, or main bonding conductor has sufficient cross-sectional area to withstand the immense thermal energy released during an earth fault before the protective device (MCB/RCBO) operates.

When to bypass Table 54.7

BS 7671 provides Table 54.7 as a simplified "rule of thumb" (e.g., matching a 16 mm² line conductor with a 16 mm² CPC). However, this table is highly conservative. Utilising the adiabatic equation allows engineers to safely specify smaller protective conductors, reducing material costs and easing installation in restricted containment.

Understanding the k Value

The 'k' factor mathematically represents the thermal capacity of the conductor material (copper, aluminium, or steel) relative to the degradation temperature of its insulation.

  • Thermoplastic (PVC) at 70°C: Standard Twin & Earth cable. A fault must not cause the conductor to exceed 160°C, providing a k value of 115 for copper.
  • Thermosetting (XLPE) at 90°C: Standard SWA cable. XLPE insulation can withstand fault temperatures up to 250°C, providing a higher k value of 143 for copper cores, allowing for a smaller CPC under identical fault conditions.
  • Steel Wire Armour (SWA): When utilising the steel armour as the sole CPC, the k value is significantly lower (typically 46 for XLPE cable), meaning the I²t energy must be rigorously checked against the armour's cross-sectional area.
ENGINEERING DISCLAIMER: This engine calculates theoretical minimums. The responsibility for ensuring the selected protective device restricts the energy let-through to the calculated parameters remains with the Qualified Supervisor. Always verify manufacturer-specific I²t let-through energy graphs for specific MCB/MCCB hardware.